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Frame Structure

Distinctively designed and precisely machined, strong and sturdy, steel frame structure completely machined on CNC-VMC, maintains accuracy over long dependable life and ensures less vibration even with optimum line speed.

Control system

Unwinder, rewinder, common for all print units, in-feed and out-feed are individually driven by servo motors-drives controlled and supervised by the high performance PLC/PPC having its own intelligent software.

‘Fiber optic bus system’ used for maintaining tight synchronization between all the drives by providing fast, reliable and jitter-free communication.

Operator interface

Master operator control panel mainly consists of touch screen operator interface located at rewind side and remote operator control panel located at unwind side, facilitates easy operation from both the end Electro-electric Edge Guiding System with Ultrasonic edge sensor and PMDC motor.

Unwind group

Unwind Web Tension Control by using latest generation AC servo motor and drive. The system maintains the set tension precisely through out the reel run. The system mainly composed of AC servo motor and drive, pneumatically loaded low friction dancing roller assembly and load cell for tension feed-back. Pneumatically expanded shafts and safety chucks to hold the reels.

In-feed system (Draw unit)

The system maintains set tension between in-feed and first printing unit precisely and isolates the printing unit from tension disturbance of the unwinding zone. The system mainly composed of matt chromium plated steel roller, AC servo motor and drive, load cell and rubber covered nip roller with pneumatically adjustable pressure.

Print unit control panel

Each print unit control panel consists pneumatic controls for drying hood, doctor blade and impression rubber roller & electrical controls for manual length and side-lay registration setting, temperature display for drying chamber and emergency stop.

Idle Rollers

Specially designed, dynamically balanced low friction-low inertia idle rollers made of Aluminum alloy, mounted on low friction bearings, enhance rotational smoothness.

Out-feed System

The system maintains set tension between last printing unit and out-feed precisely and isolates the printing units from tension disturbance of the rewinding zone. The system mainly composed of matt chromium plated steel roller AC servo motor and drive, load cells and rubber covered nip roller with pneumatically adjustable pressure.

Rewind Group

Rewind web tension control by using latest generation AC servo motor and drive. The system maintains the set tension precisely through out the reel run. The system mainly composed of AC servo motor and drive, pneumatically loaded low friction dancing roller assembly and load cell for tension feed-back.

Pneumatically expanded shafts and safety chucks to hold the reels.

OPTIONAL ATTACHMENTS

Turret System
Turret system with flying splice facilitates automatic reel change-over without stopping the machine. The whole function is controlled and supervised by the high performance PLC/PPC.

The system mainly composed of push button initiated motorized rotating disc, pneumatically loaded automatic splicing arm, PU covered pasting roller and cutting blade assembly etc.

Pneumatically expanded shafts and safety chucks to hold the reels.

Thermic Fluid Heating System

Oil or gas fired Thermic Fluid Heating System (instead of electrical heating system) : The system consists of main Boiler & Radiator (heat exchanger) on each printing station with necessary valves, fittings, etc...

Viscosity Control System

An individual system for each printing unit measures and controls the viscosity of the ink. The system is having features like Automatic calibration of the viscosity, Automatic rinsing, Programmable process parameters, Synoptic display of the alarms, Function chronometer at the unit, self cleaning operation etc.

Trolley System

For quick change of engraved cylinder & the whole inking group facilitates fast and easy job changes. Trolley consists of hollow type cylinder mounting shaft assembly with quick locking check nut, double ink basin and speed variable air motorized Ink pump.

  • Manufacturers of Rotogravure
    & Flexographic Printing Press

      Pelican's range of converting equipments is designed and developed to achieve high standards in flexible packaging. Its state-of-the-art technology offers excellence in converting solutions.

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